Weaving machinery: multi-dimensional layout wins the market
"Textile machinery industry," Thirteen Five "development guidance" made it clear: the main trends in the development of innovative new technologies and loom weaving products are energy saving, technological equipment, improve the quality and innovation and differentiation. Further innovate the key technologies and equipment of the weaving process of the loom, accelerate the research of product continuity, automation, high efficiency, modularization and quality research, research and improve the CNC system of the loom, and further save energy and environmental protection .
High-tech and new raw materials are constantly developing, and new textile processing technologies are emerging one after another, which not only enhances the quality of textiles, but also broadens the application fields of textiles. Shortage of raw materials textile processing industry, energy conservation requirements increase, rising labor costs, speed up the pace of development of strategic emerging industries, which are the textile processing technology put forward higher requirements.
In view of the current downstream users' main demands for stable operation of loom, high production speed and wide adaptability of fabrics, all loom manufacturers have adjusted their production direction, paying attention to originality, basicity, cutting-edge, cutting-edge and theoretical research. Emphasis on the study of the nature of things (such as mechanism, structure), and strive to achieve breakthrough and revolutionary development of weaving technology, products with fundamental and subversive innovation, occupying the market with unique competitiveness and sustained development momentum. At the 2016 China International Textile Machinery Exhibition and ITMA Asia Exhibition, these features were concentrated in the exhibits of various weaving machine manufacturers.
Return to rational and deep quality
With the continuous development of technology, the stability, adaptability and operational reliability of the loom equipment are further improved on the basis of continuous improvement of speed. In the past one or two years, the loom equipment has no longer simply pursued high speed, and the loom market has gradually returned to rationality and deep cultivation of quality. The reliability of domestic shuttleless looms is further improved.
The strong frame structure of the SD8100 series water jet loom of Qingdao Delde Machinery Technology Co., Ltd., the strengthened front chest beam, bottom beam, rear upper frame and low center of gravity meridian line make the loom reduce vibration and run at high speed. It is more stable. Through the optimized design of the beating mechanism and the opening mechanism, the weft insertion performance is further improved, and the combination of the electronic multi-arm, the short-range nozzle and the double pump, and the 4-color weft selection can be applied from the fine yarn to the coarse yarn. From narrow to wide, from the general fabric to the double-woven fabrics and other special fabrics need to weave.
Picanol's OMNIplusSummum series of air-jet looms continue its performance flexibility and technical advantages. The OMNIplusSummum6-R190 is mainly woven with shirt fabrics and equipped with high-speed multi-arm air jet looms, combining flexibility and energy efficiency. The use of the Blue22EasySet weft simplifies waste yarn control and variety change operations. OMNIplusSummum4-P280 is mainly woven bed linen, which responds to the growing demand in the market: weaving bed sheets at a top speed using a width of 280 cm. Due to the combined use of a pneumatic folding device on a continuous steel shovel, production speeds and diverse weaving are guaranteed. The OMNIplus-X air jet weaving machine is based on the Picanol jet platform for weaving a wide range of fabrics with a significant price/performance ratio.
Liaocheng by the Textile Machinery Co., Ltd.'s Baichao plus-220 looms on the industrial fabrics are stable, no more than one 3,000 meters of fabric defects. Zhang Yanqin, general manager of Liaocheng Yujia Textile Machinery Co., Ltd. said: "The stability of A's products, in addition to advanced and constantly updated technology, also benefit from such sophisticated processing equipment. We have 8 imported from Japan . machining center, vertical and horizontal, the gantry, five-sided machining equipment for processing of the core components of the loom, these devices for stable products play a role. we always put quality first, The quality requirements are almost demanding. All this has resulted in the high precision and high efficiency of the A product."
The ZAX-GSi air jet loom of Jingwei Jintian Textile Machinery (Xianyang) Co., Ltd. has strong two-sided box wall panels and high-strength wallboard structure with beams as the main body, making it even ultra-high-speed operation of heavy fabrics. It also suppresses vibration and has excellent durability. The machine adopts the support of the rocker shaft as a standard configuration, which realizes smooth and powerful beating. Even in high-speed operation, the beating can be easily completed to achieve high-quality weaving of high-density fabrics.
The AI Dornier air-jet looms for the production of high-quality wool men's suit fabric global fashion industry to use, designed by the Shandong Ruyi Group, suit fabric is produced using a Dornier loom.
Focus on segmentation and differentiation
Nowadays, the segmentation characteristics of the loom market have become more and more obvious, and the profit margin of products for producing popular fabrics has been greatly squeezed, and equipment manufacturers are difficult to make profits. How to highlight the encirclement? Insight into the market and finding differentiated development is the way to break through. Many equipment manufacturers have quietly focused on market segmentation and made low-key achievements.
The SPR800A-PD-ET8C-230 air jet looms of Sputan Company are designed and developed for the yarn-dyed fabric industry, which increases the breadth and depth of fabric pattern design and weaving. It is the first in China. SPR800A-PT-ET4C-230D air jet looms are electronically driven by electronic take-up, cam opening, high and low air pressure, four-color weft selection, and weaving wefts on the same loom with two different air pressures for weft yarns of different thicknesses. China's first initiative. The SPR800A-ES-ET8C-190D air jet loom was developed by Wuxi Shipland and Xiamen Laibao Co., Ltd. It is the first air-jet loom upper loom in China. The jacquard opening is high-low pressure and eight-color weft selection. It is also a weaving machine for weft knitting with different thicknesses of weft yarns on the same loom. It is specially developed for the shoe industry. The device fills the gap in the field of air jet looms.
In order to develop the water jet loom, Qingdao Delde suspended the business of the air jet loom. “Our goal is to make the share of water jet looms 1/10 of the domestic market and 1/10 of the foreign market. In order to achieve this goal, we are working hard.†Gong Deqiang, deputy general manager of Qingdao Delde Machinery Technology Co., Ltd. Have confidence.
Tianyi Hongqi's world's first ultra-wide-width 460-type air jet looting machine achieves ultra-wide and high-efficiency weft insertion at a higher input latitude, leading the air-jet loom into the rapier loom and the part of the gripper loom. Sphere.
The JAB-708 air-jet looms launched by Qingdao Baijia R&D in 3 years do not need an external air source. The power source is the two air pumps that the main unit comes with. The customer can choose at will. The number of machines does not need to consider how many looms are equipped with multi-atmospheric pumps to meet customer needs. . Qingdao Baijia Machinery Co., Ltd. strives to improve the quality and appearance of the loom, and has been highly recognized by customers. Its products are not only practical but also beautiful, and have increased the configuration requirements of different customers. The JAB-910 air jet loom is favored by customers in the PK with imported weaving machines.
Song and Song's swaying jet towel looms highlight the characteristics of high speed and swaying rings to meet customer customization needs.
The future segmentation trend of the loom market is irreversible. Only by grasping the user's core demands can we seize this market. To provide solutions to the industry segmentation market and solve the pain points of users, we can gain the applause of users and win the favor of users. The manufacturer of the equipment for the looms is also clearly aware of this. Changzhou Steel Co., Ltd. is continuously researching and developing new types of steel rafts to meet the requirements of OEMs and user plants.
Power main energy saving intelligence
As the global textile industry pays more and more attention to the concept of energy conservation and environmental protection, the energy saving of textile weaving and processing is one of the important indicators to measure whether the equipment is advanced enough. The power consumption of the rapier loom and the reduction of the air consumption of the air jet loom have also become an important indicator for measuring the advancement of the model.
Japan's Toyota's four JAT810 series air jet looms have unique advantages in the weaving of fabrics such as corduroy, yarn-dyed fabrics, premium bath towels, and fine pleated curtain fabrics. Toyota's electronic opening is very focused on energy control, which is good for replacing multiple arms.
Liaocheng Yujia Textile Machinery Co., Ltd. exhibited more than 20,000-pin Baichao plus-340 Jacquard weaving machine at this exhibition. It mainly weaved indoor high-grade decorative fabric, which has the characteristics of environmental protection and green, and the process is complicated. Qingdao Tongchun Electromechanical Technology Co., Ltd.'s TC980A-340-2C air jet loom can save 30%~40% energy. Changling Textile's CA082 air jet looms are the first air-jet looms in China to achieve 8-color weft insertion weaving, which is in line with the industry's technological development trend and achieves high efficiency and energy saving.
The ZAX-GSi air jet loom produced by Jingwei Jintian Textile Machinery (Xianyang) Co., Ltd. has 8-color free weft insertion control system and energy-saving control (one for two solenoid valves), which can realize ultra-high-speed low-pressure weft insertion WBS-C. The APR automatic weft insertion device can weave high value-added, high-grade fabrics.
RFJW10 type intelligent water jet loom Shandong Rifa Textile Machinery Co., Ltd. uphold Rifa Textile Machinery RFJA series of air-jet looms technology is based on energy-saving and low consumption, high speed and efficiency with a wide variety of adaptive design concept and self-developed high-grade Water jet loom. The machine has a high degree of intelligence, stable quality, strong adaptability, friendly ergonomics, and low noise and vibration. The RFRL31 high-grade rapier looms are characterized by high automation, energy saving and high maintenance costs. Switched reluctance motor speed control technology is the first application in domestic high-speed looms. It can be automatically shifted and weft-weaving. Under the same weaving conditions, it can save more than 15% energy compared with traditional motors. The RFTL61 high-speed rapier towel loom is directly driven by a switched reluctance motor with large starting torque and obvious energy-saving effect. The optimized conjugate beating cam and the “space crank connecting rod†mechanism are equipped with no guide hook weft insertion. Reduces the wear of the sword belt.
Using advanced control system and expert system for weaving machinery and preparation machinery, it can quickly perform online data acquisition, monitoring, setting, adjustment of various process parameters, remote fault diagnosis; network networking through Internet, industrial Ethernet, fieldbus Control, diagnosis and management, the operation of the loom equipment is simpler and more convenient, reducing labor and reducing maintenance costs.
Li Zijun, general manager of Shandong Rifa Textile Machinery Co., Ltd. said: "We focus on the research and development of products such as air jet looms and rapier looms. Through technological innovation, we can create artificial workshops and reduce labor manually. We are developing a new generation of networked and intelligent air-jet looms to improve the efficiency of the entire plant through network management. This year's sales are expected to exceed 800 million yuan."
Qingdao Tianyi Group Hongqi Textile Machinery Co., Ltd. has excellent mechanical performance and intelligent control technology. The patented technology such as rack and balance beating realizes intelligent control under the condition of super high latitude of more than 2500 m / s to ensure stable operation and energy saving.
According to Bi Quanju, general manager of Qingdao Tianyi Group Hongqi Textile Machinery Co., Ltd., JA91-190-2C super high speed intelligent air jet loom has good mechanical performance and intelligent control technology. It exhibits ultra-high stability at high speeds, including high-strength ultra-stable racks, balanced beating and other patented technologies. It is displayed at a super high latitude of over 2,500 m/s. How to achieve intelligent control to ensure stable operation and energy saving.
Shaoxing water-rich Textile Equipment Co., timely improve and enhance the design and manufacture of reeds and reliability, followed by developments host and fabric varieties. At present, the company plans to invest about 10 million yuan to increase intelligent equipment, mainly including the design and manufacture of high-precision stamping dies, the development of high-speed intelligent grinding machine system, the development of ultra-precision Φ7.1mm53 roller automatic leveling machine, the development of four-dimensional new cymbals Detection system and other content. Next, the water-rich spinneret profiled reed research to solve the major constraints break 160 # / # 2-190 / 2 or more, a high resolution profiled reed production; selection of new wear-resistant stainless steel, carbon fiber composite materials, so that energy saving the user ; profiled dents explore new surface treatment technology, new technology; build industrial connectivity and intelligent manufacturing "internet +" four issues service platform.
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